foldout bench seat that transforms into a bed

When designing this van I wanted to the ability to have a bench seat (i.e. couch) and not have the bed take up the whole van like so many designs. Although, it would require work to fold up and down, I like the ability to clear the space and sit up right. I thought this was necessary to work while on the road.

My brother found a design that didn’t involve any sliding or folding out legs. The only thing necessary was to flip what you’re sitting on. Once folded out, it provides a large enough space to sleep two.

Flaws of this design included:
1. The back rest can only be a certain height or else it will clip the ceiling.
2. The bench width needs to be under a certain length so it avoids clipping the sides of the van because the van is curved.
3. It makes storage a little harder to access.

The benefits:
1. Simple!

We built a frame around the wheel well and the back of the van.

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The frame around the wheel well.

We added a sheet of plywood to the top as one piece.

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Buster enjoying a place to sit.

Then it was time to attach the folding section. Note, there are spaces for storage in the back and the front of the design. You can see a cut out in the back where we installed a lid to access gear.

img_2543

Here’s a shot from the back. You can see that the side facing out the back can be folded up and turned into a table. This is nice because it has protection from rain with the back hatch.

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Fold out table in the back of the van.

Here’s the bed folded out.

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The bed folded out. 

In the picture below you can see how the back rest was framed. 3×2″s were used to support the back. img_1873

Below is flip out storage underneath the legs but it also doubles as a coffee table. 56211149368__d47e37b8-e687-41cd-bc33-72d160622064

Next step is to make cushions for the seats out foam and fabric I have bought. The cushions should not cost more than 100 total to make. Although, it will take some time to stitch them together. I will post progress as I follow through with making the cushions.

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